Pre Cleaning Machinery

Pre cleaning process of seeds & grains is first operation to remove large & small impurities from farm produce. Pre cleaning with out aspiration system removes impurities such as stones, leaves, sticks, sand, fine dust etc. If aspiration is used it sucks away light impurities such as leaves, small sticks, fine dust etc. With Pre Cleaner materials can be cleaned at high capacity as it is scalping or rough cleaning operation, widely used before silo storage.

Screen Air Separator

This pre-cleaner is mainly designed to cater to pre-cleaning of agro seeds at modern processing plants. It can be placed before storage silo or even in plant operations.

Salient features:

• The screen air separator is of positive eccentric, four bearing design type.
• High speed, vibrating screen which ensures accurate, high quality separation at high capacity.
• The adjustable feed hopper regulates feed as desired and uniform distribution of material across width of screen.
• The outboard bearing isolation mount combined with advanced balancing systems make the frame vibration less, allowing the machine to be operated on any structure.
• The outboard bearing isolation mount combined with advanced balancing systems make the frame vibration less, allowing the machine to be operated on any structure.
• Quick access clamps permit easy access for interior cleaning and faster screen changing.
• Optional stainless steel construction permits the machine to be used for food, chemical and other specialized application like de-watering.
• Ball compartments incorporated into the screen support grid allow an optional ball cleaning system.
• Several models are available for capacity up to 100 tph and above on wheat basis.
• Optional -- variable speed drive facilitates to adjust optimum speed for best cleaning results

The screen separator may be equipped with various options.
Pre scalp unit is equipped with a short screen, somewhat coarser than the "top" scalp screen in the machine. This makes for scalping of the large over-size objects before the product enters the screen.

Pre-aspirator is used to remove hulls or dust and other light contaminants before the product enters the screener, thus making the product more flow able at the start of the screening operation.

Post aspirator is used when the finished product is to be the "plus" of the screen. This product is then discharged through the aspirator which removes dust or other light contaminants.

Four deck screen separator can be supplied for as high capacity as 100 tph, with split-flow arrangement.

Scalper drum & sutli separator can be provided at feed inlet to remove bag sutli jutes before feeding the material into pre-aspirator.

Fine Cleaning

Fine cleaning operation involves 3 stage of Cleaning. First Stage: Fine cleaner grader not only removes light impurities & fines, it can also remove light grains such as rotten, immature and bird eaten grains. Further, it also grades product to desired range of size. Second Stage: Destoner is used to remove heavy stones/mud balls and metals from cleaned & graded product. Third Stage: It bold grains & seeds are required for quality food as for higher germination rate & seeds, gravity separator is must. It separates material by density and hence, allows processors to select product of required quality

Fine Cleaner Grader

Fine cleaner -grader is used for fine cleaning and grading of big and small seeds, grains, spice seeds, cereals/pulses, oil seeds and any type of dry granular materials. Pre and post aspiration system with cyclone and fan unit provides dust free operations in plant.

The machine not only separates oversize and undersize impurities, sticks and stones light impurities hollow and immature seeds but also grades the seed in desired sizes.

Salient features:

• Scalping deck plus two cleaning decks to suit specific process requirement.
• Optionally 3 decks can be provided for grading of materials as required.
• Totally closed cleaner shoe with easily replaceable sieve panels.
• Ball decks provided for efficient sieve cleaning.
• Sturdy tubular frame construction to support the whole cleaner unit.
• Dynamically balanced eccentric drive arrangement ensures vibration free reciprocating motion.
• Feed hopper with material flow control gate.
• Preaspirator with air control to remove light air-borne impurities and dust before feeding on deck.
• Post aspirator with air control to regulate removal of light particles from the final product.
• Large size inspection windows provided on post- aspirator, to facilitate precise air control adjustment while viewing actual working in aspiration channel.
• Aspirated impurities collected in expansion chambers and discharged through screw conveyor.
• Two expansion chambers provided for collection of pre and post aspirated materials separately.
• Aspirated dust collected in cyclone and air discharged through fan.
• Dust collector cyclone& fan unit can be located away from cleaner to suit site condition.
• Several models are available for capacity up to 10 tph on wheat basis.

The screen separator may be equipped with various options.
Pre scalp unit is equipped with a short screen, somewhat coarser than the "top" scalp screen in the machine. This makes for scalping of the large over-size objects before the product enters the screen.

Pre-aspirator is used to remove hulls or dust and other light contaminants before the product enters the screener, thus making the product more flow able at the start of the screening operation.

Post aspirator is used when the finished product is to be the "plus" of the screen. This product is then discharged through the aspirator which removes dust or other light contaminants.

Four deck screen separator can be supplied for as high capacity as 100 tph, with split-flow arrangement.

Scalper drum & sutli separator can be provided at feed inlet to remove bag sutli jutes before feeding the material into pre-aspirator.

Destoners-Pressure Type

Banking on our enriched industry experience, we are engaged in offering a huge gamut of Destoners-Pressure Type. The destoner involves flowing dry granular material over an inclined vibrating screen covered deck. Air from a pressure fan located in the body of the machine is forced up through the deck and through the bed of material .This separates heavier product from the lighter product.

Salient features:

• With inbuilt fan unit and unique air distribution arrangement
• Remarkably fast in heavy foreign material removal
• Highly efficient density separator mostly used to separate stones form seeds & grains.
• VFD drive allows smooth speed adjustment
• Total Control of air, pitch & elevation.

Destoners-Vacuum Type

Our company is regarded as a specialist in offering a huge array of Destoners-Vacuum Type. This vacuum de-stoner is ideal for faster and finer separation and based on flowing dry granular material over an inclined, vibrating, screen covered deck. Vacuum air is pulled through the deck, and through the bed of material. The steady air flow holds the product in stratified flotation. The lighter material in the upper strata flows down the inclined vibrating deck whereas heavier material such as stones, glass and metal travel uphill and out. The product flows downhill at the discharge end of the deck. The bottom portion of the bed consists of gravity pure, finished product that often needs no further refinement.

Salient features:

• Total Control of air, pitch & elevation
• Bushing suspension for fine sensitive working
• VFD drive allows smooth speed adjustment
• Superior enclosed counter-balanced drive system for vibration less operations.
• Vacuum aspiration system complete with fan unit, cyclone and air lock valve.

Gravity Separators Pressure Type

Our company is engaged in offering superior make Gravity Separators Pressure Type. Pressure type gravity separators are best suited for accurate controlled grading of dry granular material on the basis of specific gravity of seeds / grains. They are most perfected pressure type gravity separators working on the principles of vibrating motion of fluidized bed with special construction to provide uniform air velocity. This type of gravity separator is provided with built-in fan unit and all versatile adjustable controls for the best possible separation of materials, in different grades.

Salient features:

• All steel construction � Ensures strength and durability for many years of trouble free service
• Total control of Deck air: Through adjustable Slide / Flap gate
• Rubber bushing suspension: For vibration free movement of the Deck.
• Superior enclosed drive system in sturdy body
• Counter balanced eccentric drive
• Adjustable dividers to obtain quality of grade desired
• Easy deck replacement
• Finely adjustable controls for air, feed, speed, and pitch, elevation, deck runoff and Torque.

Gravity Separators Vacuum Type

We are regarded as a specialist in offering a huge array of gravity separators vacuum type. this type of gravity separator is provided for dust free operation, all enclosed system for unlimited applications. Dust collector designed for high efficiency. These are offered with easy adjustable controls on air, speed, feed, elevation, pitch, torque run off permits highest degree of separations in five grades.

Salient features:

• All steel construction � ensures strength and durability for many years of trouble free service
• Total control of deck air: through adjustable slide / flap gate
• Rubber bushing suspension: for vibration free movement of the deck
• Superior enclosed drive system in sturdy body
• Counter balanced eccentric drive
• Recycle elevator (optional)
• Adjustable dividers to obtain quality of grade desired
• Easy deck replacement
• Finely adjustable controls for air, feed, speed, and pitch, elevation, deck runoff and torque
• Aspirated dust collected in cyclone & air discharged through fan
• Totally closed type for dust free operation in the plant.